on drilling the holes for the lower arms to fit in a low speed or hand/pen vise drill will give you more control. start with a small bit then maybe 1/2 size, then the full size you are wanting. in steps you can adjust if your hole is drifting some. in most of the customs where i'm building and will need to take apart to paint i over size those holes and use heatshrink to get a tight fit. since both your parts are hard plastic it is going to be risky to fit them tight enough to hold pose and not too tight. i'd say heatshrink would give you a literal cushion especially if you use a couple layers.
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The more you run over a dead cat,
the flatter it gets.
-Anonymous