Yes - I've used the dremel for other projects and should have known better about the mask! But I usually do quick jobs where it's not a big deal. Also I wear glasses, but they're smaller and have had some near misses in the past - safety goggles are needed too!
And yes - LT's head is ugly; reminds me of what a helmet for Princess Leia would look like

And yes need to sand/fill/paint the worst of the hacks - but I like the "battle damage " idea too. Will also add a mic - actually in the one pic you can see what I did for LT: stripped wire with the rubber coating left on just at the end for the mouthpiece. So may do that again, or get one of Marauder's.
And pluv you nailed it about sure fire's hair and clearing room for that so it sits right - a customizer's work is never done, right? I always see one more little thing that could be tweaked...
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